Wednesday, December 9, 2015

Rafters

After completing the exterior walls we raised our interior supporting wall. Next cut and set our rafters.




 

Monday, November 16, 2015

Framing the Second Floor Exterior Walls

After finishing the car decking and laying plywood over it we moved on to the second floor! We had our amazing carpenters back for two Saturdays. Similar to the first floor, we built the walls on the floor and then raised them up.


Time lapse of the framing.






Three walls
Framing the west wall

All four walls up!
Four walls and a very temporary roof



Friday, November 13, 2015

Back filling and pipes

After waterproofing the basement walls we were ready to back fill! We had the same amazing excavator back.  The time-video shows the placement of the pipes and conduit for water, sewer, cable, electrical, and gas.  It also includes the placement of the sump well that pumps water from the footing drains.
Setting the Sump

Digging s trench for utilities

Drainage

Cable and Electrical





Finished Driveway

Hay to keep the mud down
We have a yard again!

Thursday, November 12, 2015

Waterproofing the basement

Before we could begin framing the second floor we had to back fill around the basement walls.

First we needed to waterproof the walls. This involved rolling a layer of tar over the foam. After that we adhered a waterproof trim around the base.

After that we adhered rolls of a waterproof tar membrane. This helps keep water off the walls and out of the basement



Now we are ready to back fill!
Finally we used more tar (this time from a tube) to attach the dimple board. The dimple board helps drain water down toward the footing drains.





Monday, October 19, 2015

Car decking


The fir car decking came from the Second Use, it had been outside for a while so it needed a lot of sanding and oiling, each board took about an hour, and there were about 50 boards all together.


The car decking as we bought it
Sean using the orbital sander to sand the edges
Using the belt sander
Oiling

Sam  coming to check things out



Finished!







Standing in the living room!


View from our future bedroom












Sunday, October 18, 2015

Sanding and oiling the beams

The beams came from an old Seattle warehouse. The warehouse was about a 100 years old, the vertical grain fir is likely 400-500 years old. It is beautiful wood and I like how you can see a few hole from the bolts which suspended it in its original location. The original beams were enormous. We had four 6"x 10" beams milled from half of one original beam!


My mom sanding the beams

My Dad routing the edge of the beams
After the beams were installed!









Goodbye ladders! 

Saturday, October 17, 2015

Finishing the first floor

On October 10th we hired two awesome carpenters to help us frame. They are very fast! We were able to finish framing first floor walls, both interior and exterior.

We framed each exterior wall on the floor in ten foot sections and then raised them up.




Bathroom walls

Friday, October 9, 2015

Framing the first floor!

We are working our way out of the hole! This week we began framing our exterior walls for the first floor. We have lucked out with the weather but are working quickly to get out of the rain!


The footprint is 20ft by 20ft so we are building each wall in 10ft sections so that they are not too heavy to raise

The framing begins

After the car-decking was up, we framed our supporting wall which divides the stairs and laundry room from the rest of the basement.


The first interior wall!

The stairs are on the right and the laundry room on the left

The stairs are almost done

Beams and car-decking

After pouring our basement walls, our next step was to set our beams and then lay the car-decking sub-floor on top of them.

We lightly sanded each board to knock the dirt off


View of our basement ceiling!

After the car-decking we nailed down a layer of 3/4 inch plywood.

Pouring the walls

On September 22 the concrete truck and pumper truck showed up at 8 am and we began pouring our walls. We poured two feet at a time with 30 minute breaks to prevent our forms from blowing out. This was hard work! The hose was very heavy, it took three of us to handle it!


At the top of the wall we set our j-bolts, all thread (which will hold our building onto the concrete) and pressure treated ledger boards. When everything was set we hand troweled the top to make a smooth place for our sill plates to sit.

Below is a time lapse video of building the scaffolding and pouring the walls.




Building basement wall forms out of Legos

Next step, basement walls!!

Rather than building forms from plywood and then insulating we decided to use the Quadlock system as it does both of those things in one step. First we tied in our vertical rebar and then began putting the forms together was fun, it was like stacking big foam Legos! Once we set, leveled, and put spray foam under the track for the first layer, it went rather quickly. The white foam blocks are held in place by yellow plastic braces, which also provided a cradle to tie in the horizontal re-bar.

After the forms were up, we braced the center as we ended up with a seam going down the middle of the wall.the wall. Next we set up the scaffolding which we rented along with the Quadlock system.



Stacking the forms








Almost done!



Assistant Project Manager



Our only exit/entrance


Sean bracing the scafolding


My mom getting the j-bolts ready to set at the top of the wall

Forms are done and scaffolding is up, ready for our second pour!